Bew Tdi Tune, Hey guys, I'm looking for some advice on BEW specific fuel mileage mods. When more vacuum is placed on the actuator, the turbo develops more boost. Forget about endless data logging and needless retunes in the name of custom tuning, our ecu calibration for this package is well engineered and proven to work well the first time, every time, no boost valve required. 9T PD BEW TDI - Dynamic Idle. Just had the timing belt changed, a new Franko6 Titan Stage II Cam installed, and a new . No dice. It currently has a ported/polished head, head studs, and a garret gt17/56mfs turbo. 9L BEW TDI ECU Tune Add-Ons TuneZilla Mk4 TDI Misc. 0 TDI Volkswagen Diesel Engine. Over the winter, we had a mechanic buddy delete the badly clogged EGR Valve and leaky EGR Cooler from our '04 5spd BEW. pensez- vous Malone Tuning 1. 8T swap in my Mk3 I want to learn as much as I can! Description EGR Blanking Kit for 1. I recently: Had a timing belt job and had my torsion value set to -. 9L TDI (BEW) Unitronic Performance Software - Flashed @ ECS Choose the stage that meets your power goals! This tune requires the vehicle to be dropped off at ECS Tuning's facility in Ohio and picked up the next For vehicles with BEW engine code only Brand: ES#: 4465329 Mfg#: 1. Select your vehicle make below to browse available performance tunes, or view our complete tune catalog directory. 9-BEW Qty: Availability: In Stock Starting at $450. 5 Jetta and 2004-2006 Golf and New Beetles, supports approximately 190HP! This particular kit fits the Golf and Jetta. Also car seems like it is underboost only seems to have boost at 2500rpm idk if those issues So a BEW with VNT-17 and good stage 2 tune will give a reliable 150 WHP at around 22 PSIwith the stock 2. 9L ALH, BEW, OR BRM TDI engine with our custom delete tuner package. The 17/22 hybrid adds a larger 11 blade 52mm compressor wheel and housing to the venerable VNT17 hot side. . My warm up is just as shitty as with the egr, but now my intake isn't getting clogged. 5 Average gain of 30 horsepower and 55 lb-ft of torque from $349 PLUS $55 UPLOAD FEE Should I generally be referring to BEW upgrades when it comes to the other bolt ons and such or am I just SOL in regards to BHW tuning? Diesel tuning is very new to me, well a lot of things diesel are very new to me, and I'm wanting to dive in like I did when I initially did my 1. No start. 2 for ALH and BEW What block off plate and tune would you recommend for a 2004 BEW beetle to maintain current mpg and increase power, and what downpipe and exhaust system would you suggest for a less restrictive and loud but not raspy sound? APR's ECU Upgrades are the best dollar-per-horsepower modification one can make to improve engine performance. Went up a icy hill on Friday in stop and go traffic. true My 5 speed BEW wagon is slow I want it to be slow, but less slow, you know? Also, for a long time I’ve wanted to understand the basics of tuning an engine So What can I buy that will allow me to plug my laptop in and play around with tuning the engine myself? I figure a diesel engine is less risky to learn on, since it isn’t sensitive to air/fuel ratios like the Hey guys, I’m toying with the idea of finally getting a tune, and I’m just looking for some input regarding overboost or boost creep. I still haven't found out what turbo my car (BEW) comes with. Stage 1+ tune for Rocket Chip (not sure what boost it runs, I think claim is 15-20HP and 30-40 ft/lb of torque???). 5, Stage 2, and Stage 4 tuning solutions for your 2005 Volkswagen New Beetle 1. 5 Tune. I got 42 mpg on my last fill up I've got a 2005 Jetta tdi with the BEW engine that i want to straight pipe. Fitment/Applications: 2004-2005 VW Mk4 1. We offer these both for purchase or rental. The Best TDI Parts For High VW TDI Performance TuneZilla Performance ECU Tune - VW / Mk4 / Golf / Jetta / New Beetle / 1. Unlock the full potential of your 1. 5, Stage 2, Stage 4, and Stage 4 Clutch Saver tuning solutions for your 2005 Volkswagen Jetta 1. I was Pumpe Duse TDI BRM/BEW We also offer Tuning & upgrades for the PD engines BEW & BRM. 5 and 3bar map tunes as I currently had stock sensor in. 9 TDI The EuroCustoms TDI tune is equipped with an increased RPM limiter, removed speed limiter, improved throttle response and an increase in fuel economy. 0 TDI 8v BEW For off-road (track) purposes only! This kit blanks off the EGR Valve, Inlet Manifold and Exhaust Manifold. Not fun. Flash your preferred tune onto your ECU through your vehicle's OBD port using your FlashZilla Device. Am I asking for trouble if I go for Stage 2? +40ish hp is very tempting, but I’ve heard the BEWs have a creep issue. The upgrades dramatically increase horsepower and torque, making for an exceptionally quicker and more exciting vehicle. See if you qualify at checkout. 000 klic de parcouru durant cette période. Most off the shelf tunes advertise an attractive peak power figure but suffer from a sudden drop in torque and a lower torque curve throughout the remainder of the RPM range. blew stock turbo at 225k. newbie here but running out of ideas and no close shops. Less vacuum = less boost. theres enuff online info to confuse ya. Note to all 100HP 1. So my question is do I need to do some programming changes so that the cluster will communicate with the "new" ecu I have a bone stock 2005 BEW Jetta with a garrett vnt17 slapped on it. KermaTDI Stage 3 Drop In Upgrade Turbo For CR140 (KS3) (CBEA) (CJAA) NEW Q-PRO TDI FLASH TUNING FOR 2015 and 2016 JETTA, GOLF, BEETLE, PASSAT, GOLF SPORTWAGEN, AUDI A3 New Upgraded Mercedes Sprinter Brakes 6 piston kit [VS] Q-PRO+ TDI Engine and DSG Tuning for 2009-2014 Common Rail Series 7 Borg Warner Turbocharger V. Voici, au printemps dernier j'ai regardé les tuyaux si de l'eau avait été aspiré via l'intercool, j'ai ramassé une quantité non négligeable d'eau dans les tuyaux. The Best Turbo Upgrades For Your 1. 06 golf 1. Stage 1 Average gain of 24 horsepower and 43 lb-ft of torque from $349 PLUS $55 UPLOAD FEE Stage 1. 9L BEW TDI | PD-TDI-100-001 Read Product Details $399. Various upgrades may also affect results. Also had a faulty thermostat replaced (car ran cooler than it should've). Purchased loaders ship immediately, while rental loaders are shipped So a BEW with VNT-17 and good stage 2 tune will give a reliable 150 WHP at around 22 PSIwith the stock 2. 5 Had an alignment Changed fuel filter Changed Stage 1, Stage 1. Comparing the resistor/diode mod from the previous video, with 12 votes, 10 comments. One of the best combinations weve tested includes I have a 05 bew and got a tune and deletes and my only complaint is the car has too much torque on ice. Tunes felt great and turnaround time was very good (within 12 hours). The compressor supports higher flow rates at high RPM compared with the original turbo. Mark from Malone tuning has applied tricks learned from market research in the industrial and marine market. Excellent daily drivability and power while avoiding the headaches of the GT series turbos. 00 USD Note to all 100HP 1. Ma question. com Firad/VNT-17/ Here are several potential causes of limp mode on a TDI. Mar 17, 2025 ยท Im going to start out by saying that I have an 05 BEW that I’ve owned for a little while now and have been slowly building it to what I want . environ 6. The tuning is fairly simple, but does require a loader. replaces with garrett vnt17 and did egr and cooler delete and purchased malone tune at same time This is how my PD acted after tuning when at full throttle, once the RPM reached about 3000 rpm, the boost would stay elevated and climb to the maximum that can be read, 2500 mbar, even though the turbo vane control had taken the vanes to Ive got a 2004 Jetta BEW PD 5 Speed with a Malone 1. i am wondering if i need to tune it like you would with a gas engine or not. Malone Tuning continues to innovate with features like Dynamic Idle, Dynamic EGR, and a new Stage 4 turbo kit that successfully retains all modern VW TDI emissions components. 9 PD BEW which is EDC16 is the car I want to tune for as much power as possible but I'm not sure if I an use Vag EDC15P on a EDC16 computer just sounds like a disaster. I figured it would be plug and play. tdiupgrades. The car was constantly going into limp mode before, and just couldn't make it up a hill. How is Malone Tuning for your VW MK4 TDI different than other offerings on the market? Malone tunes are not generic "tuning box" upgrades - a less effective method that often skews OBD2 data causing inaccurate injection and boost data. Stage 1, Stage 1. This is made possible through APR's optimization of the factory engine management system to take full advantage of the engine's capabilities, without needing any Hey guys, I’m toying with the idea of finally getting a tune, and I’m just looking for some input regarding overboost or boost creep. replaces with garrett vnt17 and did egr and cooler delete and purchased malone tune at same time My 05 Jetta 1. Included In this kit; TDI tuning, tdi tuning, tdituning, tuning, tuning, chip, chip tuning, tdi tuning pumpe duse power flash obd PD Aligator flashzilla vnt-17 hybrid turbo TDI Afternoon everyone, I got a really great deal on a BEW Manual ECU 50hp tune immo delete. The turbo is a vacuum modulated device. Tunezilla (previously Malone Tuning) tune for all VW TDIs with BEW Engine codes. So far since getting my tune (04 BEW with vnt17) a few months ago I was given 2. The stock turbo is prone to boost creep (overboost at high RPM), because it cannot throttle back effectively with improved exhaust flow. Upgrades Dynamic EGR, Dynamic Idle, Idle RPM change, or Glow plug duration I am familiar with the fact that you can most importantly drive lighter on your right foot, better nozzles, upgrade turbo, chip tune, etc So, what has worked for you? What was the most cost effective upgrade or modification that you made to your BEW engine to give you better fuel economy FREE SHIPPING - TDI Performance Turbos. The follow procedures apply primarily to VW TDI engines with variable nozzle geometry turbos; >1998. Today were comparing some budget power adders for the PD TDI platform, a BEW TDI in this case. En seulement 7 mois de Avril à Oct. BEW / BHW 2004 - 2006 Jetta Wagon, Golf, New Beetle 2004 - 2005 Passat, Jetta Mk4 Sort by Quick View Malone Tuning for your VW MK4 TDI Engine Code BEW How is Malone Tuning for your VW MK4 TDI different than other offerings on the market? Malone tunes are not generic "tuning box" upgrades - a less effective method that often skews OBD2 data causing inaccurate injection and boost data. 5 bar MAP? What changes, then, when you put a stage 4 tune on the BEW engine? Note to all 100HP 1. Don’t forget you’ll need to upgrade your clutch. Kerma Power Plus hardware and tuning package for BEW engine found in the 2004 - 2005. 5 bar MAP? What changes, then, when you put a stage 4 tune on the BEW engine? EGR and EGR cooler delete kit for the BEW/BHW TDI engines (2004-2005) This kit allows you to physically remove the EGR valve and cooler. 00 Pumpe Duse TDI BRM/BEW We also offer Tuning & upgrades for the PD engines BEW & BRM. Upgrades Dynamic EGR, Dynamic Idle, Idle RPM change, or Glow plug duration newbie here but running out of ideas and no close shops. 00 Pay over time with Affirm. This tune is designed to be run with stock injectors. 9 TDI (BEW) Most off the shelf tunes advertise an attractive peak power figure but suffer from a sudden drop in torque and a lower torque curve throughout the remainder of the RPM range. Malone is my preferred tuning company for TDIs. Just finished my first tank of gas after upgrades. Got the 3bar sensor in and flashed to 3bar tune and saw a huge difference and love it. It's a 2005. If you have an upgraded turbo or injectors you MUST include that info in the note when placing your EGR and EGR cooler delete kit for the BEW/BHW TDI engines (2004-2005) This kit allows you to physically remove the EGR valve and cooler. 9 / 2. Looking to do a tune and curious how this will affect fuel economy. Put the original back No problem. 9/2. 9L PD TDI owners (especially BEW and BRM engines): We don't recommend modifying your exhaust and intake, if you plan on keeping your turbo stock and if you are interested in maximum power. My car is pretty up to date with maintenance. will it affect the performance if i don't? like will it not run right or be less reliable? Sales and Service for your VW TDI www. Now I don’t drive my car very hard at all Unless your doing head work ( port and polish) the cam isn’t worth the money. With the BEW can I just make plates to block it off at the exh and intake manifolds? Will I loose MPG's? Will it need to Tunezilla Tune Installation * Clutch Kit * Gear Oil * 1x Cascade German Stage III Performance Package Kit, BEW TDI $1,885. 5 Average gain of 30 horsepower and 55 lb-ft of torque from $349 PLUS $55 UPLOAD FEE Unitronic Performance Software - Flashed @ ECS Choose the stage that meets your power goals! This tune requires the vehicle to be dropped off at ECS Tuning's facility in Ohio and picked up the next For vehicles with BEW engine code only Brand: ES#: 4465329 Mfg#: 1. Having maf issues throws code p0101 and I replaced sensor but still getting same reading. I tend to average 36-39 mpg and the personal best is 40. 658 5th gear. EuroCustoms Tuning TDI Tune - VW 1. 9L TDI (BEW) Just read the thread on this with the ALH and my fuel eco is down on my 03 ALH with the delete and stage 2 tune! Now Im working on my wifes 04 BEW with an Auto trans. So far what ive done to it (using all OEM parts) is all bushings in the front end- except ball joints 4 wheel bearings rotors and pads at all corners New OEM 5 speed with the lower 5th gear New clutch Uber filter panzer Note to all 100HP 1. This tuning solution disables the EGR system to improve reliability, reduce soot buildup, and enhance fuel efficiency—no more intake clogging or EGR-related fault codes. Trying to learn more about how to tune the PD 1. Now I don’t drive my car very hard at all Salut groupe TdI ! Un Mk6 tout est original, (pas l'intention de deleter en ce moment), moteur a 200 klic. We are looking at keeping my wife's 05 MKIV BEW around for a long time. considering the build path i want to go down with this car as a reliable, decent power/torque daily with improved fuel economy, how should i tune it? i have everything sorted out on the car and it’s in pretty much perfect Hi everyone, I have recently gotten into the tuning game. 9 bew. 9 TDI engines from the I just got a TDI with the BEW engine. ill keep it simple but theres a long story if any of this sounds familiar. This turbo is "the big one" capable of pushing over 200 HP. *Listed gains for horsepower and torque are approximate, and results vary from vehicle to vehicle. There are multiple forums on this topic on vwvortex and on tdi club. 7sypc6, 5sxs, gjffb, sr84x, kmwc, p50ag, arob, m9pbs, x4f7, q94z,